滾壓復(fù)合機(jī)買回來(lái)故障頻頻？那就來(lái)一起看看到底該怎么選購(gòu)吧。

Does the rolling composite machine have frequent malfunctions after purchase? Let's take a look together at how to make a purchase.

加工能力

Processing capability

型材尺寸：根據(jù)實(shí)際生產(chǎn)中需要加工的鋁型材或其他材料的尺寸范圍，選擇能適配的設(shè)備。如要加工大尺寸斷橋鋁型材，就需選擇工作臺(tái)面大、滾壓輪規(guī)格大且能處理相應(yīng)寬度和高度型材的滾壓復(fù)合機(jī)，像濟(jì)南合飛數(shù)控設(shè)備有限公司的產(chǎn)品可加工的非常大復(fù)合型材端面寬 500mm、高 700mm。

Profile size: Select equipment that can be adapted according to the size range of aluminum profiles or other materials that need to be processed in actual production. If you want to process large-sized broken bridge aluminum profiles, you need to choose a rolling composite machine with a large worktable, large rolling wheel specifications, and the ability to handle profiles of corresponding width and height. For example, the products of Jinan Hefei CNC Equipment Co., Ltd. can process composite profiles with a maximum end face width of 500mm and a height of 700mm.

材料適應(yīng)性：不同的滾壓復(fù)合機(jī)對(duì)材料的適應(yīng)性有所不同。如果生產(chǎn)中涉及多種材料，如鋁木、鋁塑、鋁塑鋁等各種斷橋鋁型材，就要選擇適用范圍廣的設(shè)備，像有些設(shè)備通過(guò)采用特殊的滾壓輪材質(zhì)和設(shè)計(jì)，能對(duì)多種材質(zhì)進(jìn)行良好的壓合。

Material adaptability: Different rolling composite machines have different adaptability to materials. If multiple materials are involved in production, such as aluminum wood, aluminum-plastic, aluminum-plastic aluminum and other bridge cut aluminum profiles, it is necessary to choose equipment with a wide range of applications. For example, some equipment can achieve good compression of multiple materials by using special rolling wheel materials and designs.

加工速度：生產(chǎn)效率是企業(yè)關(guān)注的核心，加工速度快能提高產(chǎn)量。一些滾壓復(fù)合機(jī)的進(jìn)給速度可達(dá) 0-60m/min（變頻調(diào)速），可根據(jù)生產(chǎn)規(guī)模和訂單量來(lái)選擇合適速度的設(shè)備。

Processing speed: Production efficiency is a key concern for enterprises, and fast processing speed can increase output. The feed speed of some rolling compound machines can reach 0-60m/min (variable frequency speed regulation), and the appropriate speed equipment can be selected according to the production scale and order quantity.

性能特點(diǎn)

Performance characteristics

壓力控制：準(zhǔn)確的壓力控制是確保型材與隔熱條等材料緊密結(jié)合的關(guān)鍵。優(yōu)良的滾壓復(fù)合機(jī)通常采用三套壓力傳感器，可通過(guò)電子顯示器準(zhǔn)確顯示壓力調(diào)整情況，便于操作人員根據(jù)不同型材和工藝要求進(jìn)行準(zhǔn)確調(diào)節(jié)，以保證滾壓質(zhì)量。

Pressure control: Accurate pressure control is the key to ensuring a tight bond between profiles and insulation strips and other materials. High quality rolling composite machines usually use three sets of pressure sensors, which can accurately display the pressure adjustment situation through electronic displays, making it easy for operators to make precise adjustments according to different profiles and process requirements to ensure rolling quality.

調(diào)速方式：變頻器無(wú)級(jí)調(diào)速是目前較為理想的調(diào)速方式，它能讓設(shè)備在不同的加工階段根據(jù)需要靈活調(diào)整速度，實(shí)現(xiàn)直線運(yùn)動(dòng)和精密絲桿推進(jìn)，使?jié)L壓過(guò)程更加平穩(wěn)、準(zhǔn)確。

Speed regulation method: Variable frequency drive stepless speed regulation is currently an ideal speed regulation method, which allows the equipment to flexibly adjust the speed according to the needs in different processing stages, achieving linear motion and precision screw pushing, making the rolling process smoother and more accurate.

刀盤和輥輪設(shè)計(jì)：刀盤和輥輪的質(zhì)量與設(shè)計(jì)直接影響加工效果。如整體電動(dòng)調(diào)整的六組刀盤和電動(dòng)調(diào)整尼龍輥，具備雙軸電動(dòng)調(diào)整功能，可快速更換不同型材，且每組刀盤上下寬度能任意調(diào)整，適用不同寬度的隔熱條；全時(shí)六驅(qū)、六個(gè)滾輪都帶主動(dòng)刀的設(shè)計(jì)，能使受力更加均勻。

Blade and roller design: The quality and design of the blade and roller directly affect the processing effect. The six sets of cutter heads and nylon rollers for overall electric adjustment have dual axis electric adjustment function, which can quickly replace different profiles, and the upper and lower widths of each set of cutter heads can be adjusted freely, suitable for insulation strips of different widths; The design of full-time six wheel drive and six rollers with active knives can make the force more uniform.

自動(dòng)化程度

automaticity

數(shù)控功能：數(shù)控型滾壓復(fù)合機(jī)操作更簡(jiǎn)便，精度更高。例如采用數(shù)控電動(dòng)升降刀盤結(jié)構(gòu)的設(shè)備，可根據(jù)不同料型高度電動(dòng)對(duì)刀，更換型材時(shí)無(wú)需調(diào)整托料棍及兩側(cè)輔助托料架，只需操作電腦操作屏調(diào)取數(shù)據(jù)，按雙軸數(shù)控電動(dòng)升降按鈕即可完成，節(jié)省了調(diào)整時(shí)間，提高工作效率。

Numerical Control Function: The CNC rolling compound machine is easier to operate and has higher accuracy. For example, equipment using a CNC electric lifting cutter head structure can perform electric tool alignment according to different material heights. When replacing profiles, there is no need to adjust the support rod and auxiliary support frames on both sides. Simply operate the computer screen to retrieve data and press the dual axis CNC electric lifting button to complete the process, saving adjustment time and improving work efficiency.

智能控制：一些出色設(shè)備配備智能控制系統(tǒng)，如具有自動(dòng)計(jì)米、報(bào)警等功能，還能通過(guò)觸摸屏人機(jī)界面對(duì)整機(jī)進(jìn)行集中操作，方便操作人員監(jiān)控和管理設(shè)備運(yùn)行。

Intelligent control: Some high-end devices are equipped with intelligent control systems, such as automatic meter counting and alarm functions, and can also perform centralized operation of the entire machine through a touch screen human-machine interface, making it convenient for operators to monitor and manage device operation.

設(shè)備質(zhì)量

equipment quality

零部件質(zhì)量：設(shè)備的主要元器件和零部件采用進(jìn)口配件或優(yōu)良國(guó)產(chǎn)配件，能提高設(shè)備的性能和穩(wěn)定性，減少故障發(fā)生的概率。例如電機(jī)、變頻器、減速箱、電氣控制等關(guān)鍵部件的質(zhì)量直接影響設(shè)備的整體運(yùn)行狀況。

Component quality: The main components and parts of the equipment are made of imported or high-quality domestic parts, which can improve the performance and stability of the equipment and reduce the probability of failure. The quality of key components such as motors, frequency converters, gearboxes, and electrical controls directly affects the overall operation of the equipment.

制造工藝：先進(jìn)的制造工藝和嚴(yán)格的質(zhì)量檢測(cè)流程是確保設(shè)備質(zhì)量的重要環(huán)節(jié)。生產(chǎn)廠家應(yīng)具備完善的質(zhì)量保證體系，如采用 5S 生產(chǎn)工藝高標(biāo)準(zhǔn)成品檢驗(yàn)制度，對(duì)產(chǎn)品進(jìn)行自檢、質(zhì)檢、出廠前檢驗(yàn)等多道工序，確保每一臺(tái)產(chǎn)品合格出廠。

Manufacturing process: Advanced manufacturing processes and strict quality inspection procedures are important links to ensure equipment quality. Manufacturers should have a comprehensive quality assurance system, such as adopting the 5S production process and high standard finished product inspection system, conducting multiple processes such as self inspection, quality inspection, and pre delivery inspection to ensure that each product is qualified for delivery.

售后服務(wù)

after-sale service

技術(shù)支持：廠家應(yīng)能提供及時(shí)、專業(yè)的技術(shù)支持，包括設(shè)備的安裝調(diào)試、操作培訓(xùn)、故障排除等服務(wù)。在設(shè)備使用過(guò)程中，遇到技術(shù)問(wèn)題能得到快速解決，可減少停機(jī)時(shí)間，降低對(duì)生產(chǎn)的影響。

Technical support: Manufacturers should be able to provide timely and professional technical support, including equipment installation and debugging, operation training, troubleshooting, and other services. During the use of the equipment, technical problems can be quickly resolved, reducing downtime and minimizing the impact on production.

配件供應(yīng)：保證設(shè)備配件的及時(shí)供應(yīng)，以便在設(shè)備出現(xiàn)故障需要更換配件時(shí)，能盡快恢復(fù)生產(chǎn)。同時(shí)，配件的價(jià)格應(yīng)合理，降低設(shè)備的后期維護(hù)成本。

Accessory supply: Ensure timely supply of equipment accessories, so that production can be resumed as soon as possible in case of equipment failure requiring replacement of accessories. At the same time, the price of accessories should be reasonable to reduce the later maintenance costs of the equipment.

價(jià)格與預(yù)算

Price and Budget

性價(jià)比：在選擇滾壓復(fù)合機(jī)時(shí)，不能僅僅關(guān)注價(jià)格，還要綜合考慮設(shè)備的性能、質(zhì)量、售后服務(wù)等因素，選擇性價(jià)比高的產(chǎn)品。價(jià)格較高的設(shè)備可能在性能和質(zhì)量上更優(yōu)，但如果超出了企業(yè)的預(yù)算，也并非非常佳選擇。

Cost effectiveness: When choosing a rolling laminating machine, one should not only focus on price, but also consider factors such as equipment performance, quality, and after-sales service to choose products with high cost performance. Equipment with higher prices may have better performance and quality, but if it exceeds the budget of the enterprise, it is not the best choice.

預(yù)算范圍：明確自己的預(yù)算范圍，在預(yù)算內(nèi)選擇滿足生產(chǎn)需求的設(shè)備。同時(shí)，要考慮到設(shè)備的后期維護(hù)成本、配件更換成本等，避免因預(yù)算不足而影響設(shè)備的正常使用和生產(chǎn)的持續(xù)進(jìn)行。

Budget range: Clearly define your budget range and select equipment that meets production needs within the budget. At the same time, it is necessary to consider the post maintenance costs of the equipment, replacement costs of accessories, etc., in order to avoid the impact of insufficient budget on the normal use of the equipment and the continuous production.

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